Contact​ Us

Bioreactor Efficiency

Project Requirements

  • Multi-spectral lighting control
  • Precision temperature measurement
  • Valve control

Project Summary

Bioreactors can be used for cultivating macroalgae biomass for carbon fixation and the production of plant-based protein and typically consist of clear-wall containers or pipes through which a liquid medium in which algae grow is circulated.

The liquid medium is exposed to heat and light which cause the algae to multiply, after which the algae are removed by filtration for further processing. The efficiency of the growth process is defined by the amount of energy required in terms of heat and light input to achieve a certain algae biomass.

In this project, CultinovaEDGE hardware was utilised to improve the energy efficiency of bioreactors for algae production by optimising incident light spectral intensity through the use of supplementary LED lighting.

To further increase the efficiency of the system, a novel heat recovery system was developed where waste heat energy from the supplementary LED lighting was used to maintain the temperature of the liquid medium at its optimum value, effectively replacing a heater that would be normally used for this purpose.

The utilised small-scale bioreactor showed a 12% increase in algae biomass production for a 16% reduction in energy use, compared to a standard system, demonstrating the potential of this approach for energy and cost savings in large-scale commercial bioreactors for algae production.

Our Solution

back

Working in close cooperation with a supplier of supplementary LED lighting for horticulture and a manufacturer of commercial bioreactors, CultinovaEDGE technology was utilised to realise a lighting and heat recovery control system for improving energy use efficiency in algae production.

High performance water cooled multi-spectral LED lighting was installed on the bioreactor and Cultinova software and hardware used to control and optimise the intensity of the emitted spectrum over four separate light-spectrum channels. The relative intensities of the applied light spectrum were optimised for different phases of the algae growth cycle.

The temperature of the coolant exiting the lighting system was measured with 0.25 degree centigrade accuracy and used to feed a heat exchanger via  system of valves, also controlled by Cultinova hardware, for heating the liquid medium to the optimum temperature for algae biomass growth.

The temperature of the liquid medium was also measured at the output of the bioreactor in order to provide an accurate picture of the efficiency of the complete system.

Multiple growth-runs were used to optimise the operation of the lighting and heat recovery system and resulted in an improvement in the level of energy use efficiency to make the approach attractive for use in commercial algae production systems.

Contac​t Us

Thank you! Your message has been sent.
Unable to send your message. Please fix errors then try again.

Cultinova - UK

c/o Experior ​Micro Technologies Ltd
Sadler Bridge Studios
Derby
DE1 3NT
United Kingdom

Cultinova - EU

c/o ​Experior Microtech GmbH
Fürstenrieder Straße 279a
81377
Munich
Germany

enquiries@cultinova.com